Proceq Original Schmidt Rebound Hammer
Original Schmidt
Copyright @2023 Vertex Group
Copyright @2023 Vertex Group
short info
Type N Original Schmidt: Rebound values are read from a scale for subsequent calculation of the mean. Compressive strength values can be read from a conversion diagram
Type NR Original Schmidt: Rebound values are recorded as a bar chart on a paper strip which has a capacity for 4’000 test impacts
Type L Original Schmidt: Handling equals type N, but the type L offers an impact energy three times smaller.
Type LR Original Schmidt: Handling equals type NR, but with impact energy three times smaller. The LR also features a paper strip for recording up to 4000 test impacts without reloading.
Standard
EN 12504-2, EN 13791,ASTM C 805, JGJ/T 23, JIS A 1155, ISO/DIS 8045, ASTM D 5873 (Rock), ГОСТ 22690
This Warranty covers the defects resulting from defective parts, materials or manufacturing, if such defects are revealed during the period of 12 months since the date of purchase.
Picture
All pictures shown are for illustration purpose only. actual product may vary due to product enhancement.
The quality of concrete is mainly judged by its compressive strength directly affecting the load-bearing capacity and durability of concrete structures. Proceq invented the Original Schmidt Hammer, the world’s first and now most widely used test hammer for analyzing the compressive strength of concrete properties.
The Original Schmidt hammer will hit the concrete at a defined energy whereas its rebound is dependent on the hardness of the concrete and is measured by the instrument. The Original Schmidt hammer is available in models with different impact energies. Each test hammer designed for a specific test application, in order to meet the needs of the customers to investigate a wide range of material types and sizes, such as bridge decks, thin walls, cast stone components or small components.
Features
Type N Original Schmidt: Rebound values are read from a scale for subsequent calculation of the mean. Compressive strength values can be read from a conversion diagram
Type NR Original Schmidt: Rebound values are recorded as a bar chart on a paper strip which has a capacity for 4’000 test impacts
Type L Original Schmidt: Handling equals type N, but the type L offers an impact energy three times smaller.
Type LR Original Schmidt: Handling equals type NR, but with impact energy three times smaller. The LR also features a paper strip for recording up to 4000 test impacts without reloading.
The quality of concrete is mainly judged by its compressive strength directly affecting the load-bearing capacity and durability of concrete structures. Proceq invented the Original Schmidt Hammer, the world’s first and now most widely used test hammer for analyzing the compressive strength of concrete properties.
The Original Schmidt hammer will hit the concrete at a defined energy whereas its rebound is dependent on the hardness of the concrete and is measured by the instrument. The Original Schmidt hammer is available in models with different impact energies. Each test hammer designed for a specific test application, in order to meet the needs of the customers to investigate a wide range of material types and sizes, such as bridge decks, thin walls, cast stone components or small components.
Features
Type N Original Schmidt: Rebound values are read from a scale for subsequent calculation of the mean. Compressive strength values can be read from a conversion diagram
Type NR Original Schmidt: Rebound values are recorded as a bar chart on a paper strip which has a capacity for 4’000 test impacts
Type L Original Schmidt: Handling equals type N, but the type L offers an impact energy three times smaller.
Type LR Original Schmidt: Handling equals type NR, but with impact energy three times smaller. The LR also features a paper strip for recording up to 4000 test impacts without reloading.
Specification
Original Schmidt Type N
Original Schmidt Type NR
Original Schmidt Type L
Original Schmidt
Type LR
Measuring range
10 – 70 N/mm2 (1’450 to 10’152 psi)
Impact energy
2.207 Nm
2.207 Nm
0.735 Nm
0.735 Nm
Paper strip
No
Yes
No
Yes
FEATURES
Proceq Original Schmidt Hammer
The quality of concrete is mainly judged by its compressive strength directly affecting the load-bearing capacity and durability of concrete structures. Proceq invented the Original Schmidt Hammer, the world’s first and now most widely used test hammer for analyzing the compressive strength of concrete properties.
The Original Schmidt hammer will hit the concrete at a defined energy whereas its rebound is dependent on the hardness of the concrete and is measured by the instrument. The Original Schmidt hammer is available in models with different impact energies. Each test hammer designed for a specific test application, in order to meet the needs of the customers to investigate a wide range of material types and sizes, such as bridge decks, thin walls, cast stone components or small components.
Features
Type N Original Schmidt: Rebound values are read from a scale for subsequent calculation of the mean. Compressive strength values can be read from a conversion diagram
Type NR Original Schmidt: Rebound values are recorded as a bar chart on a paper strip which has a capacity for 4’000 test impacts
Type L Original Schmidt: Handling equals type N, but the type L offers an impact energy three times smaller.
Type LR Original Schmidt: Handling equals type NR, but with impact energy three times smaller. The LR also features a paper strip for recording up to 4000 test impacts without reloading.
Specification
Original Schmidt Type N
Original Schmidt Type NR
Original Schmidt Type L
Original Schmidt
Type LR
Measuring range
10 – 70 N/mm2 (1’450 to 10’152 psi)
Impact energy
2.207 Nm
2.207 Nm
0.735 Nm
0.735 Nm
Paper strip
No
Yes
No
Yes
PRODUCT VIDEO
WORKING PRINCIPALNew
What is Rebound Hammer Test?
Rebound Hammer test is a Non-destructive testing method of concrete which provide a convenient and rapid indication of the compressive strength of the concrete. The rebound hammer is also called as Schmidt hammer that consist of a spring controlled mass that slides on a plunger within a tubular housing.
The operation of rebound hammer is shown in the fig.1. When the plunger of rebound hammer is pressed against the surface of concrete, a spring controlled mass with a constant energy is made to hit concrete surface to rebound back. The extent of rebound, which is a measure of surface hardness, is measured on a graduated scale. This measured value is designated as Rebound Number (rebound index). A concrete with low strength and low stiffness will absorb more energy to yield in a lower rebound value.
Fig.1.Operation of the rebound hammer
Objective of Rebound Hammer Test
As per the Indian code IS: 13311(2)-1992, the rebound hammer test have the following objectives:
To determine the compressive strength of the concrete by relating the rebound index and the compressive strength
To assess the uniformity of the concrete
To assess the quality of the concrete based on the standard specifications
To relate one concrete element with other in terms of quality
Rebound hammer test method can be used to differentiate the acceptable and questionable parts of the structure or to compare two different structures based on strength.
Principle of Rebound Hammer Test
Rebound hammer test method is based on the principle that the rebound of an elastic mass depends on the hardness of the concrete surface against which the mass strikes. The operation of the rebound hammer is shown in figure-1. When the plunger of rebound hammer is pressed against the concrete surface, the spring controlled mass in the hammer rebounds. The amount of rebound of the mass depends on the hardness of concrete surface.
Thus, the hardness of concrete and rebound hammer reading can be correlated with compressive strength of concrete. The rebound value is read off along a graduated scale and is designated as the rebound number or rebound index. The compressive strength can be read directly from the graph provided on the body of the hammer.
Procedure for Rebound Hammer Test
Procedure for rebound hammer test on concrete structure starts with calibration of the rebound hammer. For this, the rebound hammer is tested against the test anvil made of steel having Brinell hardness number of about 5000 N/mm2.
After the rebound hammer is tested for accuracy on the test anvil, the rebound hammer is held at right angles to the surface of the concrete structure for taking the readings. The test thus can be conducted horizontally on vertical surface and vertically upwards or downwards on horizontal surfaces as shown in figure below
If the rebound hammer is held at intermediate angle, the rebound number will be different for the same concrete.
Fig.2.Rebound Hammer Positions for Testing Concrete Structure
The impact energy required for the rebound hammer is different for different applications. Approximate Impact energy levels are mentioned in the table-1 below for different applications.
Table-1: Impact Energy for Rebound Hammers for Different Applications As per IS: 13311(2)-1992
Sl.No
Applications
Approximate Impact Energy for Rebound Hammer in Nm
1
For Normal Weight Concrete
2.25
2
For light weight concrete / For small and impact resistive concrete parts
0.75
3
For mass concrete testing Eg: In roads, hydraulic structures and pavements
30.00
Points to Remember in Rebound Hammer Test
The concrete surface should be smooth, clean and dry.
Ant loose particles should be rubbed off from the concrete surface with a grinding wheel or stone, before hammer testing.
Rebound hammer test should not be conducted on rough surfaces as a result of incomplete compaction, loss of grout, spalled or tooled concrete surface.
The point of impact of rebound hammer on concrete surface should be at least 20mm away from edge or shape discontinuity.
Six readings of rebound number is taken at each point of testing and an average of value of the readings is taken as rebound index for the corresponding point of observation on concrete surface.
Correlation between compressive strength of concrete and rebound number
The most suitable method of obtaining the correlation between compressive strength of concrete and rebound number is to test the concrete cubes using compression testing machine as well as using rebound hammer simultaneously. First the rebound number of concrete cube is taken and then the compressive strength is tested on compression testing machine. The fixed load required is of the order of 7 N/ mm2 when the impact energy of the hammer is about 2.2 Nm.
The load should be increased for calibrating rebound hammers of greater impact energy and decreased for calibrating rebound hammers of lesser impact energy. The test specimens should be as large a mass as possible in order to minimize the size effect on the test result of a full scale structure. 150mm cube specimens are preferred for calibrating rebound hammers of lower impact energy (2.2Nm), whereas for rebound hammers of higher impact energy, for example 30 Nm, the test cubes should not be smaller than 300mm.
The concrete cube specimens should be kept at room temperature for about 24 hours after taking it out from the curing pond, before testing it with the rebound hammer. To obtain a correlation between rebound numbers and strength of wet cured and wet tested cubes, it is necessary to establish a correlation between the strength of wet tested cubes and the strength of dry tested cubes on which rebound readings are taken.
A direct correlation between rebound numbers on wet cubes and the strength of wet cubes is not recommended. Only the vertical faces of the cubes as cast should be tested. At least nine readings should be taken on each of the two vertical faces accessible in the compression testing machine when using the rebound hammers. The points of impact on the specimen must not be nearer an edge than 20mm and should be not less than 20mm from each other. The same points must not be impacted more than once.
Interpretation of Rebound Hammer Test Results
After obtaining the correlation between compressive strength and rebound number, the strength of structure can be assessed. In general, the rebound number increases as the strength increases and is also affected by a number of parameters i.e. type of cement, type of aggregate, surface condition and moisture content of the concrete, curing and age of concrete, carbonation of concrete surface etc.
Fig.3.Relationship Between Cube Strength and the Rebound Number
Moreover the rebound index is indicative of compressive strength of concrete up to a limited depth from the surface. The internal cracks, flaws etc. or heterogeneity across the cross section will not be indicated by rebound numbers.
Table-2 below shows the quality of concrete for respective average rebound number.
Table.2. Quality of Concrete for different values of rebound number
As such the estimation of strength of concrete by rebound hammer method cannot be held to be very accurate and probable accuracy of prediction of concrete strength in a structure is ± 25 percent. If the relationship between rebound index and compressive strength can be found by tests on core samples obtained from the structure or standard specimens made with the same concrete materials and mix proportion, then the accuracy of results and confidence thereon gets greatly increased.
Advantages and Disadvantages of Rebound Hammer Test
The advantages of Rebound hammer tests are:
Apparatus is easy to use
Determines uniformity properties of the surface
The equipment used is inexpensive
Used for the rehabilitation of old monuments
The disadvantages of Rebound Hammer Test
The results obtained is based on a local point
The test results are not directly related to the strength and the deformation property of the surface
The probe and spring arrangement will require regular cleaning and maintenance
Flaws cannot be detected with accuracy
Factors Influencing Rebound Hammer Test
Below mentioned are the important factors that influence rebound hammer test:
Type of Aggregate
Type of Cement
Surface and moisture condition of the concrete
Curing and Age of concrete
Carbonation of concrete surface
Type of Aggregate
The correlation between compressive strength of concrete and the rebound number will vary with the use of different aggregates. Normal correlations in the results are obtained by the use of normal aggregates like gravels and crushed aggregates. The use of lightweight aggregates in concrete will require special calibration to undergo the test.
Type of Cement
The concrete made of high alumina cement ought to have higher compressive strength compared to Ordinary portland cement. The use of supersulphated cement in concrete decrease the compressive strength by 50% compared to that of OPC.
Type of Surface and Moisture Condition
The rebound hammer test work best for close texture concrete compared with open texture concrete. Concrete with high honeycombs and no-fines concrete is not suitable to be tested by rebound hammer. The strength is overestimated by the test when testing floated or trowelled surfaces when compared with moulded surfaces.
Wet concrete surface if tested will give a lower strength value. This underestimation of strength can go lower to 20% that of dry concrete.
Type of curing and age of concrete
As time passes, the relation between the strength and hardness of concrete will change. Curing conditions of concrete and their moisture exposure conditions also affects this relationship. For concrete with an age between 3days to 90 days is exempted from the effect of age. For greater aged concrete special calibrated curves is necessary.
Carbonation on Concrete Surface
A higher strength is estimated by the rebound hammer on a concrete that is subjected to carbonation. It is estimated to be 50% higher. So the test have to be conducted by removing the carbonated layer and testing by rebound hammer over non-carbonated layer of concrete.
Get Instant Quote
Our Hot Selling Instrument's
Servo Fully Automatic Compression Testing Machine
One of the key advantages of the SERVO CONTROLLED FULLY AUTOMATIC COMPRESSION TESTING MACHINE is its ability to deliver highly accurate results. This precision ensures that your materials meet the required standards, reducing the risk of costly errors and rework. Moreover, by producing consistent and reliable outcomes, you build a reputation for quality in your industry.
Automatic Compression Testing Machine
Manufactured as per International design, Plate model for highest mechanical stability, accurate centering of load and excellent repeatability. Fully Automatic pace rate control, auto stop and auto release on failure of test specimen, can be attached with flexural load frame or 500 KN load frame.
Semi Automatic Compression Testing Machine
Pace rate is achieved manually by controlling the flow control knob and the adjustment can be made by observing the error on the display and the system is released manually after the peak load is achieved.
Rock Core Cutting & Grinding Machine
Rock Cutting Machine can be used to cut cores of varied sizes of concrete, stones, other building materials and metallic specimens.
